As a leading diamond wire supplier, we understand the importance of precise block positioning before cutting. Ensuring the correct positioning of the block can significantly enhance cutting efficiency and quality. This article will guide you through the optimal setup to achieve the best results.
Key Positioning Strategy
Elevation Difference
Before initiating the cutting process, it is crucial to ensure that the exit side of the block is positioned 5-10 cm higher than the entry side. This slight elevation difference helps in reducing wire shaking at the top of the block during the cutting process.
Why is this important?
Minimizes Wire Shaking: Wire shaking during cutting can lead to uneven slab thickness, particularly at the upper end. By elevating the exit side, you can stabilize the wire and ensure a smoother cut.
Ensures Uniform Slab Thickness: This setup helps in maintaining an even thickness across the slabs, improving the overall quality of the cut stones.
Supporting the Block
To achieve the necessary elevation difference, place a cement block under the exit side of the block, making it 2-3 cm higher than the one under the entry side. This slight adjustment will ensure the desired 5-10 cm elevation difference across the entire block.
Advantages of this setup:
Enhanced Wire Entry: The elevation helps the wire to enter the stone more smoothly and quickly, reducing initial resistance and potential shaking.
Improved Cutting Efficiency: As the cutting progresses, the remaining cut area decreases, which combined with the initial elevation difference, speeds up the overall cutting process.
Benefits of Proper Block Positioning
By ensuring the exit side of the block is higher than the entry side, you can achieve several key benefits:
Avoids Uneven Thickness: Proper positioning helps in preventing uneven slab thickness, which is critical for the quality of the final product.
Increases Cutting Speed: The cutting process becomes more efficient, particularly towards the end, saving time and resources.
Setting the block with a slight elevation on the exit side is a simple yet highly effective strategy to improve the performance of diamond wire cutting. By following these guidelines, you can achieve smoother cuts, higher efficiency, and superior quality slabs.